Uses and Types of Immersion Heater

An immersion heater is a cost-effective & energy-efficient technique to heat liquids and gases held in tanks, barrels, vats, & other containers. They provide solutions for a wide range of heating applications, from maintaining water temperature to achieving the ideal viscosity and we are one of the leading Immersion heater manufacturers in India.

Also, they are extensively utilized due to their low cost & high efficiency in various sectors, from frost protection in agriculture & water treatment to achieving optimum viscosity in oils & waxes. Some common uses are given below:

  • Water: Temperature protection can be difficult, especially during the cold winter months. Immersion heaters help employees keep their projects running by keeping water flowing in operations that require it. They also provide water filtration and sanitation solutions. Circulation or Ceramic Band heater are an excellent choice for heated water flow. These heaters are frequently utilized in wastewater treatment. Screw plug or flanged immersion heaters are recommended for these sorts of applications. 
  • Viscous Liquids: Maintaining viscosity can be difficult. Colder temperatures cause increased viscosity & slower-moving materials in products like oil, wax, & gas. Immersion heater help you get to your desired viscosity level and remain there, simplifying your operations & putting your viscosity problems to rest. 
  • Harmful Chemicals: Immersion heaters are necessary to keep gases&other hazardous chemicals at regulated temperatures.

Types of Immersion Heater:

  • Screw Plug Immersion Heaters are made up of hairpin-shaped tubular electric components that are welded to a threaded screw & heated directly through the tank wall or pipe connection. They are excellent for small tanks that require precision & concentrated heating. They provide control by keeping your important water, oil/other liquid substances at a constant temperature.
  • Flanged Immersion Heaters are ideal for industrial process heating because they have electric heating components welded to a flange that is then attached to the wall of the tank that has to be heated. Immersion heating is extremely efficient since heat loss is reduced and tubular elements may achieve temperatures of up to 1200°F. Flanged immersion heaters provide endurance and ease of use for your immersion heating needs.
  • Over-the-Side Heaters: They are useful for freeze protection, water storage, wax or viscous fluid maintenance, and other thermal heating applications. These devices are simple to install via the top of a tank or vessel. 

Final Words

If you have specific questions regarding how an immersion heater may be utilized in a specific application at your present facility, please contact us at Shiva Products, we are India’s leading Immersion Heaters Supplier and would be delighted to discuss your issue.

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